FlyMotion Mach3 4/6 Axis cnc controller instead of zkmotion
Flymotion Mach3 3 4 5 6 Axis Controller Card USB Motion USB Breakout Board
The Flymotion Mach3 CNC controller is a USB-based motion control card designed for controlling CNC machines. It offers support for 3, 4, 5, and 6-axis machines and is compatible with all versions of Mach3 software. Here are the key features of the Flymotion Mach3 controller:
- Mach3 Compatibility: The controller supports all versions of Mach3 software, including the latest version, providing seamless integration with the CNC machine.
- Windows Compatibility: It is compatible with all Windows operating systems, including Windows 8 and Windows 10, without any distinction between the versions.
- Plug-and-Play USB Connectivity: The controller connects to the computer via USB and supports plug-and-play functionality. No additional drivers are required for installation.
- USB Bus with Magnetic Coupling Isolation: The USB bus uses high-end chip magnetic coupling isolation, offering valuable isolation and ensuring the safety of the computer's USB port. It provides strong EMC anti-interference ability and high reliability.
- Single-Chip Design: The controller utilizes a single-chip design, resulting in a streamlined system with high stability. It offers enhanced computing and processing capabilities for precise motion control.
- Dual-Core Ultra-High-Speed CPU: The controller features a dual-core ultra-high-speed CPU, with each core capable of a maximum frequency of 204MHz. It provides excellent redundancy and supports a pulse output frequency of up to 1000KHz per axis for 3-axis linkage, 750KHz per axis for 4-axis linkage, and a maximum pulse output frequency of 500KHz for 6-axis linkage. It can be used with both servo and stepping motors.
- Motion Control Buffer: The size of the motion control buffer can be set, ensuring stable operation even during the fastest interpolation cycles. This allows the computer to run smoothly even under heavy loads.
- Isolated Input and Output Ports: The controller offers 16 isolated input ports, simplifying the input interface and providing convenient wiring options. The input ports can be dry or wet contact, and each port has a signal indication for easy debugging.
- Output Ports: The controller provides up to 24 output ports (expandable to 16 channels with RS485) and 32 input ports (expandable to 16 channels with RS485). It also features a PWM speed control output port (isolated) with adjustable frequency and duty cycle.
- Speed Measurement Function: The controller supports speed measurement, displaying the actual spindle speed in real-time on the Mach3 interface with accuracy and stability.
- NVRAM Space: With 256 bytes of NVRAM space, the controller can save the coordinate values and process line numbers of up to 6 axes, eliminating the need to find the change points after powering them off.
- Differential Signal Outputs: All motion axis outputs are differential signals, which can be connected to servo high-speed signal input ports, ensuring reliable and accurate motion control.
- Slave Axis Support: The controller allows for setting slave axes, supporting double X, Y, and Z axes. It also features soft limit bottom layer processing for enhanced system safety.
- Convenient Software Upgrade: The controller supports easy software upgrades with an emergency flashing button. Firmware can be updated conveniently through USB without the risk of flashing the wrong firmware.
- RS485 Isolated Bus: The controller includes an RS485 isolated bus for expanding input and output capabilities or connecting to servo reading positions, grating rulers, etc. (customized development may be required).
The Flymotion Mach3 CNC controller provides a range of features and capabilities to control and enhance the performance of CNC machines. Its compatibility with Mach3 software, USB connectivity, isolated input/output ports, high-speed CPU, and other functionalities make it suitable for a variety of CNC.
- 1 x Mach3 USB CNC Board
- 1 x Cable FlyMotion Manual
FlyMotion's upgrades to the old ZKMotion (discontinued) are mainly as follows.
- Power inlet plus common mode inductor filter circuit to enhance EMI anti-interference capability.
- The output is reduced from the original 8-way isolation to 6-way full isolation (mainly to keep the shell unchanged, the output port application is not so much).
- The controller spindle speed control interface supports both voltage output mode and PWM mode.
- The inverter control interface separately does isolation, which can greatly solve the problem of inverter EMI interference.
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